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  • Smart Furniture Factory Equipment Production Line Solutions
  • Smart Furniture Factory Equipment Production Line Solutions
  • Smart Furniture Factory Equipment Production Line Solutions
  • Smart Furniture Factory Equipment Production Line Solutions
  • Smart Furniture Factory Equipment Production Line Solutions

Smart Furniture Factory Equipment Production Line Solutions

The best line solution for cabinets and cabinet doors for bathroom, kitchen, office or home furniture. With no skilled workers needed online, it greatly reduces labor cost and management cost, and ensures no errors in production. The furniture smart factory is also called the panel furniture industry 4.0 production line or the whole house custom furniture industrial automation production line. The birth of this furniture smart factory is to cater to intelligent production that integrates resources, improves product competitiveness and reduces production costs. Automation, intelligence, and individual customization are the highlights of this type of smart factory. The use of smart factories can solve the problems of asset efficiency, quality, cost, safety and sustainability for users.

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Video:

Intelligent factory furniture production line solution :

Number of Intelligent Connection Line Employee Required:

Connection Line Solution Staff Number Required Total Employees
CNC Cutting Unit 1 4
Edge Banding Rotary Unit 1
CNC Row Drilling Unit 1
Sorting & Packing 1

Connection Line Advantages:

  • With no skilled workers needed online, it greatly reduces labor cost and management cost, and ensures no errors in production.
  • Without shutdown of any machine, it may reach the maximum theoretical production efficiency, which is at least 25% higher than a single machine.
  • Having no constraint by manual production on taking large or rush orders, the machine can operate without interruption in two or three shifts to expand production and sales with no worries, which greatly improves the rate on investment of lands, factory buildings and equipment.
  • With flexible production on multiple orders, it automatically collects leftover pieces for storage and recycling, thus improves utilization ratio of the plates.
  • It supplements orders quickly, has strong strain capacity on production, rapidly pushes production of orders in the same batch, shortens production cycle, quickly delivers products to clients with high quality and high satisfaction.
  • It reduces plates damaging rate by 75%.
  • With efficient coordination of software and hardware, it achieves visual, automatic, intelligent production,and the whole process is traceable.
  • Connection line circulation is efficient and precise, reduces plates stock, decreases logistics occupancy area, and improves productivity and capital turnover.
  • By reducing the constraints of labor, management, and efficiency on business development , the machines provides the competitive advantages of cost, flexible production and quick and high quality delivery that are not available in the same industry, and takes the lead in the development of the industry.

Part 1: Cutting Unit:

Forklift delivering plates to elevatorLabeling machine grabbing and auto labeling platesCutting machine drilling, grooving and cutting platesRobot grabbing plates and delivering plates to translation power live-roller gearplates entering into cache bin and waiting to be delivered to edge banding unit
 

Equipment List:

Equipment Name Unit Quantity Employees
Automatic labeling machine Set 2 1
CNC cutting machine Set 2
Blanking platform Set 2
Power convey roller Set 1
Robot Set 1

Part 2: Edge Banding Rotary Line

Plates are delivered by power roller to edge banding machineThe first edge banding machine sealing the first edgeThe second edge banding machine sealing the third edgePlates rotating by 90°and the edge banding machines sealing the second & fourth edgeAfter edge banding, plates are transferred into cache bin and waited to be delivered to row drilling unit
 

Equipment List:

Equipment Name Unit Quantity Employees
Edge banding machine double-row oblique roller with left and right connection Set 2 1
Forward edge banding machine Set 1
Reverse edge banding machine Set 1
90° power steering roller Set 1
High-speed camera Set 2
Translation belt conveyor Set 3
Translation power convey table Set 5
Single-row oblique roller Set 1
Power convey roller Set 11

Part 3: Drilling Unit

After edge banding, plates entering into six-side drilling machineAfter drilling, plates are outputted under “front in, front out” or “front in, back out” modePlates entering into cache bin for sorting and packaging
 

Equipment List:

Device name Unit Quantity Employees
Translation power convey gear Set Depend on actual connection line 1
Translation belt conveyor Set
High-speed camera Set
Six-side drilling machine Set
Power convey roller Set

Part 4: Sorting Unit

Equipment List:

Device name Unit Quantity Employees
Vertical cache bin Set 1 1
High-speed camera Set 1
Translation belt conveyor Set 2
Translation power convey roller Set 1
Intelligent sorting robot Set 2
Power convey roller Set 3
Manipulator clamp with suction cup Set 2
Manipulator feed bin Set 12

Production Facility

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